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Ready to wear electronics

(Nanowerk News) Scientists at a research facility in Berlin dream of clothing that produces energy as we walk. They have combined very different nanomaterials into so-called energy harvesters (Matflexend).
The energy harvesters have been designed to create energy out of, for instance, the movement of your feet.
“We are dealing with two important points: small forces and low frequencies,” says electronic technologist Robert Hahn. “So we have tried to develop energy harvesters that are efficient and suitable for both.”
Knitted integrated electrodes
Knitted integrated electrodes. (Image: Smartex)

Energy produced needs to be stored for later use

So scientists from an European Union research project have created tiny, flexible and durable batteries that can be easily embedded into fabrics.
“We had to introduce nanomaterials into the components used for the battery electrodes,” Hahn said. “These nanomaterials provide very high power density even to small systems. But they must also be processed well, so that no agglomerates are produced. One of our main focus was then to succeed in printing these nanomaterials”.
Both batteries and energy harvesters are made with a complex combination of nanofibers and ceramic nanoparticles, among other components.
Quality controls at microscopic level were needed to ensure the components had the properties required to create and store energy safely and efficiently.
“During its charging and discharging phases, lithium-ion batteries go through different processes: its lithium ions are subsequently intercalated and de-intercalated. And these processes only work with a certain crystal structure,” explained electrochemist Katrin Hoppner. “This is why it is very important to produce particularly pure crystal phases.”

Beyond fashion

The final aim is to obtain micro-electronic elements that can be easily embedded into fabrics.
“The main challenge is to ensure the mechanical flexibility of the electronics, to make the electronics flexible and at the same time to make the batteries very elastic, so that the whole system retains its textile character,” said Malte von Krshiwoblozki, an engineer for microsystem technologies at Fraunhofer IZM.
Researchers are now looking ahead, with some practical uses for this technology.
“With the batteries, we have adapted existing materials rather than developing completely new things and above all we have made a miniaturisation, which results in very small batteries. And there, we have already seen that there is a great interest for medical applications, medical-technical applications, said Hahn.”
Scientists say their innovative products could be ready for the shops in less than five years.
Source: European Commission
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