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Posted: Jun 28, 2017
Cheap, energy-efficient and clean reaction to make chemical feedstock
(Nanowerk News) They are all around you! Most plastics, conductive polymers, and even medicines derive from molecules with a double bond between two carbon atoms, C=C. These molecules are called olefins and are mainly produced from fossil fuels through an energy-intensive and polluting process known as steam cracking. It requires temperatures of 800°C and produces the greenhouse gas carbon dioxide. Needless to day, alternatives to this process which could bring environmental and economic benefits are highly sought after.
A team of researchers from the Center for Catalytic Hydrocarbon Functionalizations, within the Institute for Basic Science (IBS), in collaboration with Prof. Daniel J. Mindiola from the University of Pennsylvania, accomplished a reaction that was not possible before; they produced olefins with cheap readily available ingredients and at low temperature (75°C).
Olefins, that is molecules with a double bond between carbons (C=C, green box) are generated from an unreactive molecules of natural gases (violet box). The reaction includes a carefully chosen titanium (Ti)-based catalyst, represented by the wheel and an additive molecule, pictured on the spool. The additive helps the wheel to spin, to recycle the catalyst back to its original form, so it can be used again to facilitate another reaction. Olefins are the chemical feedstock for a variety of other chemicals, like plastics, conductive polymers, medicines, etc. This reaction can be performed at low temperatures and it is the first time that it can be done cheaply. (Image: IBS)
Natural gases, such as methane and ethane, have strong carbon-hydrogen (C-H) bonds that are difficult to break. The research team managed to transform such unreactive molecules into olefins, the chemical feedstock of a myriad of products we use in our daily life.
This type of olefin production method is based on dehydrogenation, that is the removal of hydrogens which leads to the creation of the C=C bond, the mark of olefins. Since the energy required to break the strong C-H bonds is too high, the reaction can be accomplished only with the help of other molecules, called catalysts. Previously, dehydrogenation was possible only with catalysts based on expensive metals, like iridium.
The study achieved the cheap production of olefins thanks to a synergistic teamwork between computer and experimental chemists. By simulating the entire chemical process, IBS computer chemists advised their colleagues in the University of Pennsylvania about cheap titanium-based catalyst to test.
Computer simulations can predict the intermediate components of the chemical reaction and how much energy is required to obtain them. (Image: IBS) (click on image to enlarge)
"We moved from iridium, which is so rare and expensive it is labeled 'the element of the Gods', to an absolutely cheap metal, titanium; an element we are all familiar with as it is broadly used as white pigment for ceramics, paper, and teeth whitener," explains BAIK Mu-Hyun, the leading author from IBS. "The computer simulation predicts the movement of each electron and how molecules are going to interact, so it allowed us to shorten the development time."
To summarize, the study showed that making olefins in a cheap, energy efficient way is possible. The reaction can be performed at low temperature and the titanium catalyst can be partially recycled, so it can be used again to dehydrogenate more natural gas. The next challenge of the research team is to make the titanium-based catalyst more efficient.