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Posted: Apr 11, 2006
New environmental chamber aids nano-studies of metal oxides
(Nanowerk News) A new environmental chamber constructed by
Argonne's Materials Science Division allows researchers to watch materials
as they grow step-by-step while interacting in elevated-temperature, reactive-gas
environments. The first experiment in the new chamber revealed intriguing
information about how copper oxidizes at the nano-level and established a new
basic model for understanding oxidation.
The initial study found that clean copper surfaces are more resistant to oxidation
than previously expected when exposed to oxygen. These findings could lead
to improved electronic components. Industry is interested in using copper in
some devices that are processed at high temperatures with oxygen present, but
has been concerned that the copper might oxidize, leading to degraded electrical
The chamber may also help researchers find better ways to produce hydrogen
OXIDE ISLANDS – With heat and time, small islands oxidize on the copper substrate. As seen in this transmission electron microscope image taken after 20 minutes at 350 degrees Celsius, the islands are about 200 nanometers, or about 1,000th the diameter of a human hair. (Source: Argonne National Laboratory)
Oxides can be protective, as when alumina forms on aluminum surfaces, or damaging,
as when iron rusts and fails. Understanding these processes at the atomic level
will allow researchers to manipulate oxidation to create better materials.
Oxide studies have traditionally been conducted on thick, mature oxide layers
on bulk materials. More recently, transmission electron microscopy has revealed
local oxidation processes at the mesoscopic level – the scale at which one
can reasonably discuss the properties of a material or phenomenon without having
to discuss the behavior of individual atoms. But the new environmental chamber
permits X-ray diffraction measurements at Argonne's Advanced
Photon Source (APS) to reveal oxidation at the atomic level – including chemical and microstructural
evolution – in a controlled environment over a sample's entire surface.
ISLAND GROWTH – Upper image: The first oxide monolayer covers the copper sample. Lower image: With time and heat some of the copper and oxygen mix to create tiny islands. (Source: Argonne National Laboratory)
"Synchrotron X-rays are excellent for that," explained Jeff Eastman, MSD alloy oxidation group leader. "The X-rays penetrate the layers where
the oxygen is reacting with the material's surface, and we can control the
angle of the X-rays to either penetrate deeply into the material's surface
or to provide exquisite sensitivity to just the top few monolayers." A
monolayer is a one-atom thick structure.
The APS, source of the most brilliant research X-rays in the Western Hemisphere, enables rapid measurements while the processes are occurring.
The first environmental chamber experiments focused on copper. "We studied
copper," Eastman said, "because it is an important material whose
oxidation is still not fully understood. It is also attractive from a research
standpoint because both copper and its most common oxide have simple, repeating
cubic structures that simplify data acquisition and analysis."
For this study, a thin film of copper was placed in the chamber, and both
temperature and gas environment were controlled. As oxygen was added to the
chamber, it initially formed an ordered monolayer over the copper.
"As the oxygen level increased," Eastman said, "it reacted with the copper,
and small ‘nano-islands' of copper oxide appeared on the surface, resembling
little hockey pucks about 100 nanometers wide and just a few nanometers thick."
Once the islands formed, researchers varied the temperature and oxygen levels
to study the islands' growth. Research revealed which conditions caused the
islands to grow or shrink. Scientists determined the phase boundary – the dividing
line that distinguishes between growing or shrinking – for several temperatures.
"Compared to studies of bulk materials, the behavior we observed for copper
oxide nano-islands are strikingly different," Eastman said. "These oxide islands
that form at the beginning will actually shrink and disappear under conditions
that would cause larger, bulk copper to grow."
The research, which is funded by the U.S. Department of Energy's Office of
Basic Energy Sciences, was carried out by a team of MSD scientists including
Eastman, Dillon Fong, Paul Fuoss, Lynn Rehn, Guangwen Zhou, Pete Baldo, and
Loren Thompson. The results, titled "Early-stage suppression of Cu (001) oxidation" were recently published in Applied Physics Letters.
The chamber has been used at the APS BESSRC/XOR sector 12 beamline. The APS'
high-energy X-rays are ideal for these studies since their penetrating nature
enabled the team to design the chamber with chemically inert quartz walls that
permit studying materials in hostile environments. The chamber is currently
plumbed so that samples can be exposed to controlled mixtures of oxygen, argon,
hydrogen, methanol, carbon monoxide, carbon dioxide or water vapor. The temperature
can be maintained from room temperature to 1,000 degrees Celsius, and the gas
pressure in the chamber can be adjusted over almost 10 orders-of-magnitude.
Future studies are not limited to metal and alloy oxidation. For example,
studies of the interaction of hydrocarbons with metal or oxide materials could
help researchers develop more efficient ways to produce and store hydrogen.
"With this new environmental chamber we also plan to study catalysis and other
gas/solid interactions," said George Crabtree, director of Argonne's Materials
Source: Argonne National Laboratory
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