Atomic-scale nanowires can now be produced at scale

(Nanowerk News) Researchers from Tokyo Metropolitan University have discovered a way to make self-assembled nanowires of transition metal chalcogenides at scale using chemical vapor deposition. By changing the substrate where the wires form, they can tune how these wires are arranged, from aligned configurations of atomically thin sheets to random networks of bundles.
This paves the way to industrial deployment in next-gen industrial electronics, including energy harvesting, and transparent, efficient, even flexible devices.
How to make nanowires
Figure 1. (a) Illustration of a TMC nanowire (b) Chemical vapor deposition. The ingredients are vaporized in a hydrogen/nitrogen atmosphere and allowed to deposit and self-assemble on a substrate. (© Nano Letters)
Electronics is all about making things smaller. Smaller features on a chip, for example, means more computing power in the same amount of space and better efficiency, essential to feeding the increasingly heavy demands of a modern IT infrastructure powered by machine learning and artificial intelligence. And as devices get smaller, the same demands are made of the intricate wiring that ties everything together.
The ultimate goal would be a wire that is only an atom or two in thickness. Such nanowires would begin to leverage completely different physics as the electrons that travel through them behave more and more as if they live in a one-dimensional world, not a 3D one.
In fact, scientists already have materials like carbon nanotubes and transition metal chalcogenides (TMCs), mixtures of transition metals and group 16 elements which can self-assemble into atomic-scale nanowires.
The trouble is making them long enough, and at scale. A way to mass produce nanowires would be a game changer.
Different substrate, different nanowire arrangement
Figure 2. (a) Scanning electron microscopy picture of nanowires grown on a silicon/silica wafer. (b) Atomic force microscopy image of nanowires grown on a crystalline sapphire substrate. (c) Scanning transmission electron microscopy image of aligned wires. (d) Scanning transmission electron microscopy image of a single TMC nanowire, seen from the end, with an illustration of the structure. (© Nano Letters)
Now, a team led by Dr. Hong En Lim and Associate Professor Yasumitsu Miyata from Tokyo Metropolitan University has come up with a way of making long wires of transition metal telluride nanowires at unprecedentedly large scales (Nano Letters, "Wafer-Scale Growth of One-Dimensional Transition-Metal Telluride Nanowires").
Using a process called chemical vapor deposition (CVD), they found that they could assemble TMC nanowires in different arrangements depending on the surface or substrate that they use as a template.
Examples are shown in Figure 2; in (a), nanowires grown on a silicon/silica substrate form a random network of bundles; in (b), the wires assemble in a set direction on a sapphire substrate, following the structure of the underlying sapphire crystal. By simply changing where they are grown, the team now have access to centimeter-sized wafers covered in the arrangement they desired, including monolayers, bilayers and networks of bundles, all with different applications.
Different forms of nanowires
Figure 3. (a) Illustration of different forms of TMC assembled on the substrates. Scanning transmission electron microscopy images of the cross-section of (b) a monolayer of nanowires, (c) a bilayer of nanowires, and (d) transmission electron microscopy image of 3D bundles. (© Nano Letters)
They also found that the structure of the wires themselves were highly crystalline and ordered, and that their properties, including their excellent conductivity and 1D-like behavior, matched those found in theoretical predictions.
Having large amounts of long, highly crystalline nanowires is sure to help physicists characterize and study these exotic structures in more depth. Importantly, it's an exciting step towards seeing real-world applications of atomically-thin wires, in transparent and flexible electronics, ultra-efficient devices and energy harvesting applications.
Source: Tokyo Metropolitan University
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