Sep 19, 2025

New ceramic fiber boosts nanogenerators for self-powered grid sensors

Researchers design branch-heterostructure ceramic fibers that triple nanogenerator output and enable accurate self-powered power grid monitoring.

(Nanowerk News) A team at Henan University has created a new piezoelectric ceramic fiber that could lead to powerful self-powered sensing systems for critical infrastructure such as power grids.
The researchers synthesized the fiber through chemical methods and coaxial electrospinning, growing silver nanoparticles on BCZT ceramic fibers to form a branch-like heterostructure. This structure serves as an advanced piezoelectric filler for building high-performance flexible composites-based piezoelectric nanogenerator (PENGs).
Professor Haowei Lu, a materials scientist at Henan University’s School of Physics and Electronics, explained that the branch heterostructure improves performance in two key ways. First, it enhances the effective polarization field through a capacitive effect, increasing polarization efficiency. Second, when the PENG is compressed, numerous Schottky barriers form at the interface between silver and nano-BCZT particles, which strengthens directional charge transport. The combined effect greatly boosts electrical output.
Design of a high-performance PENG based on branch-heterostructure piezoelectric ceramic fiber and its application in power grid transmission line monitoring
The high-performance flexible PENG is designed based on branch-heterostructure fiber fillers. By combining signal processing circuit design and machine learning algorithms, a power grid transmission line status monitoring system is constructed. This offers a new solution for improving the efficiency of power grid maintenance. (Image: Reprinted from DOI:10.26599/JAC.2025.9221171, CC BY)
Tests confirmed the impact. A PENG containing 20 weight percent of the branch-heterostructure ceramic fiber doped into PVDF showed strong dielectric properties (ε ≈ 24, tanθ ≈ 0.08 at 100 Hz) and piezoelectric response (d33 ≈ 55 pC/N). Under 30 newtons of mechanical pressure, it produced outputs of 96.4 volts and 15.52 microamperes—about 3.2 and 6.5 times higher than PENGs without the special fiber design.
“This excellent electrical output performance is crucial for efficient integration with energy management circuits and signal recognition systems in sensing applications,” said Lu.
To showcase its potential, the team built a sensing system for monitoring vibrations in power grid transmission lines. By combining the high-output PENG with signal processing circuits, wireless communication, and machine learning technologies, the system could distinguish three operating states of anti-vibration devices—normal, abnormal, and failure—with up to 96 percent accuracy. This demonstrates how the technology could help ensure safe and stable power grid operation.
Even so, Lu noted that more research is needed before practical deployment. Key challenges include further improving PENG output, optimizing integration with circuit systems, achieving fully self-powered operation, and refining assessments of complex power line conditions.
The study was published in the Journal of Advanced Ceramics ("Performance enhancement of nanogenerator achieved in branch-heterostructure piezoelectric ceramic fiber towards electrical transmission power line monitoring").
Source: Tsinghua University Press (Note: Content may be edited for style and length)
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