PI offers custom gantry motion systems for precision automation in inspection, metrology, laser work, micro-assembly, and high-end 3D printing.
(Nanowerk News) PI (Physik Instrumente), a global leader in motion control and high-precision automation technologies, offers custom precision gantry motion systems, engineered for high-accuracy industrial applications like inspection, metrology, laser processing, micro-assembly, and high-end 3D printing. Designed and fabricated by PI’s US operation in Hopkinton, MA, this system reflects PI’s commitment to highly reliable, locally manufactured, precision automation solutions.
PI USA Provides Engineered Precision Gantry Positioning Systems
Balanced Design for Rigidity and Responsiveness, Based on Standard Models and Modules
With three standard gantry product lines (A-341, A-351, A-352), including air-bearing and mechanical-bearing designs, PI’s engineering team can quickly modify and optimize gantries for specific customer applications. All designs leverage FEA-backed development to ensure structural rigidity without unnecessary mass — addressing one of the seven core engineering challenges in gantry systems: maintaining stiffness across long spans.
Absolute Sensors and Friction Free Motors Provide Accuracy and Motion Quality
Equipped with absolute linear encoders delivering 1nm resolution, PI’s precision gantry systems eliminate time-consuming homing cycles and ensure outstanding positional accuracy. The ironless, friction-free, cog-free motor architecture delivers smooth, vibration-free motion with fast acceleration and exceptional velocity control.
Motion Controllers with Built-In Gantry Intelligence
Modern precision gantry systems must address complex coordination issues — especially racking caused by drive mismatches in dual-driven bridges. PI solutions mitigate such errors through ACS motion controllers that support gantry-alignment routines to compensate for angular misalignments using virtual rotation axes. Special gantry yaw control algorithms also allow for active rotation (Theta-Z) while locking the linear axes when the gantry is equipped with flexure joints.
Precision Gantries: Control Algorithms to Separate Linear and Yaw Axes
Dynamic Capabilities for Real-World Performance
Typical Travel Ranges: 300mm to 2m
Number of Axes: From 2 axis to 10+ axes. Integration of hexapods, piezo nanopositioning stages, etc.
Z Axis Options: Choose between ball-screw or linear-motor-based vertical motion, with magnetic or pneumatic counterbalance for load balancing and smooth vertical dynamics
Industry-Leading Control Platform
Timing precision is critical when coordinating motion with process steps like imaging or laser activation. The hardware timed outputs, synchronized directly with encoder feedback, ensure flawless event positioning — eliminating image blur or part misplacement. Additionally, thoughtful cable management, including specialized drag-chain routing for clean environments, assures reliable repeatability.
Industries Served
Optical Inspection, photonics test, laser processing, semiconductor metrology, micro-assembly, 3D printing, medical component manufacturing
Source: PI (Note: Content may be edited for style and length)
