Dec 15, 2025

Optimized MOF membranes boost carbon dioxide separation

Researchers developed a highly selective membrane that efficiently separates carbon dioxide from other gases, supporting cleaner energy and industrial processes.

(Nanowerk News) Reducing carbon dioxide emissions remains a key challenge in addressing climate change, particularly for energy-intensive industries. Sectors such as power generation and natural gas processing require efficient technologies to separate carbon dioxide from gas streams that typically contain nitrogen or methane.

Membrane‑based gas separation is highly attractive because it consumes less energy than traditional methods, yet its performance strongly depends on optimizing the membrane structure and material quality.

A research team has developed a membrane based on a porous crystalline material known as metal–organic frameworks (MOFs). The material, called CAU-23, contains one-dimensional channels that selectively allow small gas molecules to pass through while restricting larger ones.

By carefully controlling how the membrane crystals grow, the researchers were able to create a dense and uniform membrane with very few microscopic defects. The study is published in Small, ("Critical Role in Structural Optimization and Activation of CAU-23 Membranes for CO2 Separation").

Schematic illustration of membrane optimization enabling efficient carbon dioxide separation. (Image: NTU)

In addition to membrane structure, the researchers found that the activation process plays a critical role. Newly synthesized membranes often contain residual molecules trapped inside the pores, which block gas transport and limit efficiency. The team compared heat treatment with a solvent‑based activation method using methanol.

They discovered that methanol activation was far more effective at removing these pore‑blocking species, thereby restoring the membrane’s internal pathways and dramatically improving gas flow.

Under tested conditions, the optimized CAU-23 membrane showed high selectivity in separating carbon dioxide from nitrogen and methane, including in mixed-gas systems. This performance highlights its potential relevance for carbon capture and gas separation applications.

“This study highlights how membrane design and treatment can strongly influence gas separation performance,” says Dun-Yen Kang, professor of chemical engineering at National Taiwan University and co-corresponding author of the study.

Source: National Taiwan University (Note: Content may be edited for style and length)