Over the next few years, semiconductor fabrication will move from the current state-of-the-art generation of 90 nanometer processes to the next 65 nm and 45 nm generations. Intel is even already working on 32 nm processor technology, code-named "Westmere", that is expected to hit the market sometime around 2009. The result of these efforts will be billion-transistor processors where a billion or more transistor-based circuits are integrated into a single chip. One of the increasingly difficult problems that chip designers are facing is that the high density of components packed on a chip makes interconnections increasingly difficult. In order to be able to continue the trend predicted by Moore's law, at least for a few more years, researchers are now turning to alternative materials for transistors and interconnect and one of the prime candidates for this job are single-walled carbon nanotubes (SWCNT). However, one of the biggest limitations of conventional carbon nanotube device fabrication techniques today is the inability to scale up the processes to fabricate a large number of devices on a single chip. Researchers in Germany have now demonstrated the directed and precise assembly of single-nanotube devices with an integration density of several million devices per square centimeter, using a novel aspect of nanotube dielectrophoresis. This development is a big step towards commercial realization of CNT-based electronic devices and their integration into the existing silicon-based processor technologies.
Current production methods for carbon nanotubes (CNT) result in units with different diameter, length, chirality and electronic properties, all packed together in bundles, and often blended with some amount of amorphous carbon. The separation of nanotubes according to desired properties remains a technical challenge. Especially single-walled carbon nanotube (SWCNT) sorting is a challenge because the composition and chemical properties of SWCNTs of different types are very similar, making conventional separation techniques inefficient. In order to find ways to control nanotube diameter and chirality it would be necessary to monitor nanotube growth. Then, if one knew exactly how to grow nanotubes of different characteristics, one could control their electronic properties because, depending on the way the carbon atoms are arrange around the 'waist' of a nanotube, the electronic properties could vary from metallic to semiconducting. An international group of researchers has demonstrated a novel approach to use nanotubes as reaction cells, enabling them to monitor the birth and growth of carbon nanotubes, and taking some spectacular image of this process.
Synthesis of carbon nanotubes (CNTs) is a rapidly advancing field, but there is a lot that researchers don't know about how nanotubes form and grow. Synthesis, while rapidly developing, is currently the weakest link for most nanotube applications, with high yield and high precision diameter and chirality control being important goals. Historically, in situ characterization tools have accelerated progress in synthesis for many advanced materials, and there is widespread recognition that in situ tools have the potential to improve CNT synthesis as well. Ideally one would like to detect individual nanotubes and ensembles as they grow and measure their physical properties while imposing minimal constraints on the synthesis method. In other words, with a good understanding of the synthesis process we would be better able to control the product. It is feasible that by actually observing nanotubes as they grow one will gain a better understanding of the growth process and also better characterize the grown product. Greater control over the physical characteristics of the nanotube product is essential to enable many applications, as well as many fundamental studies. Although chemical vapor deposition (CVD) is now a very standard method to synthesize CNTs, there aren't really standard in situ tools to characterize nanotubes during growth. Researchers in Canada have now shown how global Raman imaging (GRI) can be used to characterize the CVD growth of CNTs in situ and in real time.
For computer chips, 'smaller and faster' just isn't good enough anymore. Power and heat have become the biggest issues for chip manufacturers and companies integrating these chips in everyday devices such as cell phones and laptops. The computing power of today's computer chips is provided mostly by operations switching at ever higher frequency. This physically induced power dissipation represents the limiting factor to a further increase of the capability of integrated circuits. Heat dissipation of the latest Intel processors has become a widely discussed issue. By the end of the decade, you might as well be feeling a rocket nozzle than touching a chip. And soon after 2010, computer chips could feel like the bubbly hot surface of the sun itself. As the electronics industry continues to churn out smaller and slimmer portable devices, manufacturers have been challenged to find new ways to combat the persistent problem of thermal management. New research suggests that the integration of carbon nanotubes (CNTs) as heat sinks into electronic devices might provide a solution to this problem.
The assembly of nanoparticles along the external or internal surface of carbon nanotubes (CNTs) is of both fundamental and technological interest. Combining unique properties of CNTs and nanoparticles, the nanoparticle/nanotube composite structure attracts a broad range of advanced applications, including nanoelectronics, chemical and biosensors, catalysis and fuel cells. This so-called 'decoration' of CNTs has been used to increase the hydrogen storage capacity, to make nanotubes magnetic, or to grow secondary structures inside the nanotubes to increase the available surface for catalysis. In the case of interior wall decoration of CNTs, the internal cavity of the nanotube often is obstructed and no flow can be achieved or there could be release of the particles in the environment. In the case of exterior wall decorations, the particles enter in direct contact with the environment and may be lost during the nanotube handling. A novel technique of multifunctional nanotubes with controllable amounts of nanoparticles embedded in their walls during the synthesis process solves both problems leaving the CNT bore accessible and keeping the nanoparticles shielded from the environment by the CNT walls. This paves the way to using carbon nanotubes as nanoscale biological probes for sub-cellular investigation.
Carbon nanotubes (CNTs) have captured the imagination of many scientists and engineers as a result of properties of individual tubes (e.g. very high electrical and thermal conductivities, high stiffness). Things often get 'messy' however, when one tries to make them work collectively, e.g. in composites. Three-dimensional networks of carbon nanotubes are usually made within a supporting material, such as in polymer composite or liquid dispersion. While networks of CNTs have been observed transiently in furnaces with lots of raw nanotube material, such an approach does not permit much experimental control over the resulting network. A novel approach to fabricating CNT networks are CNT aerogels. Aerogels are novel materials in their own right - a material derived from gel in which the liquid component of the gel has been replaced with gas. The result is an extremely low density solid. Microscopically, aerogels are composed of tenuous networks of clustered nanoparticles. These materials often have unique properties due to their very high strength-to-weight and surface-area-to-volume ratios. To date, most aerogels are fabricated from silica or pyrolized organic polymers. Fabricating aerogels with CNTs offers potential for improvement over current carbon aerogel technologies in device applications such as sensors, actuators, electrodes, and thermoelectrics.
It seems that with every new study on the toxicity of nanomaterials there remain more questions afterwards than before. Environmental, occupational and public exposure to engineered nanoparticles will increase dramatically in the near future as a result of the widespread use of nanoparticles for consumer and industrial products. The extent of future exposure to nanoparticles associated with these new products is still unknown. So far only limited data is available regarding carbon nanotube (CNT) toxicity. As a result still not much is known about their impact on biological systems including humans. Discussions regarding the potential risks of their widespread use, as well as their possible positive impact are just beginning to take place. In order to provide a basis for comparison to existing epidemiological data, a group of researchers in Switzerland and Germany have investigated CNTs at various degrees of agglomeration using an in vitro cytotoxicity study with human cancer cells. The cytotoxic effects of well-dispersed CNT were compared with that of conventionally purified rope-like agglomerated CNTs and asbestos as a reference. While suspended CNT-bundles were less cytotoxic than asbestos, rope-like agglomerates induced more pronounced cytotoxic effects than asbestos fibers at the same concentrations. The study underlines the need for thorough materials characterization prior to toxicological studies and corroborates the role of agglomeration in the cytotoxic effect of nanomaterials.
Since their discovery in the early 1990s, carbon nanotubes (CNTs) and carbon nanofibers (CNFs) have been used in a wide variety of applications. They have become indispensable in nanosciences and nanotechnology. However, because their production on an industrial scale remains expensive, their commercial use in such areas as catalysis has remained unthinkable. Current production processes including preparation of the support, normally silica or alumina, and impregnation with catalytically active metal for hydrocarbon decomposition, are not suitable for mass production. Researchers in Germany now report the fabrication of carbon nanotubes and carbon nanofibers on Mount Etna lavas used both as support and as catalyst, the first step for industrial production without preparation of support and its wet-chemical treatment. Such fabrication of CNTs/CNFs on naturally occurring minerals without synthetically prepared catalyst could pave the way for further exploitation of the superior properties of tailored nanostructured carbon for large-scale applications, such as catalysis and water purification by adsorption.