The earliest forgings, appearing around 1600 BC, were crudely hammered ornaments from naturally occurring free metals. The latest, most state-of-the-art forging techniques use micron-sized hammers to forge nanometer-sized metal shapes to be used as components in nanotechnology and microtechnology systems. New research demonstrates the possibilities of nanoforging - applying conventional metal shaping techniques to nano objects. In recent years, nanoscale fabrication has developed considerably, but the fabrication of free-standing nanosize components is still a great challenge. The ability to produce high-strength metallic components with characteristic dimensions of nanometers by nanoforging opens up new possibilities to eventually produce complex microsystems by assembling free-standing nanoscopic components. At these sizes they are of the same dimensions as micro-organisms and therefore sufficiently small even to travel through the human body.
Nanoelectronics devices often are made by integrating dissimilar classes of semiconductors and various other disparate materials into one heterogeneous single system. The two primary modes of combining these materials - mechanical bonding and epitaxial growth processes - place stringent requirements on the ultimate scale or constituent materials of circuits. With mechanical bonding, there is a limited ability to scale to large areas (i.e., larger than the wafers) or to more than a few stacking layers; incompatibility with unusual materials (such as nanostructured materials) and/or low-temperature materials and substrates; challenging fabrication and alignment for the through-wafer electrical interconnects; demanding requirements for planar bonding surfaces; and bowing and cracking that can occur from mechanical strains generated by differential thermal expansion and contraction of disparate materials. Epitaxy avoids some of these problems but places severe restrictions on the quality and type of materials that can be grown. Using a process akin to the printing press, researchers have managed to bypass the need for epitaxial growth or wafer bonding to integrate wide ranging classes of dissimilar semiconducting nanomaterials onto substrates for the purpose of constructing heterogeneous, three dimensional electronics.
While many dynamic systems are lubricated by fluids of various kinds, modern technologies, like aerospace, clean room equipment, medical devices and machines, require the application of dry coatings which exhibit reduced friction and wear. Lubrication of dynamic surfaces by fluids adds complexity, weight and cost to the system, which imposes various constraints and limits the performance of these systems. Self-lubricating coatings, i.e. coatings which exhibit reduced wear and friction without resorting to tribological fluids, have been known for many years and are in use for a variety of applications. Numerous studies have shown that different nanoparticles, impregnated into metal, polymer, ceramic and other coatings, can provide these materials with enhanced tribological performance. Prominent among these additives are the fullerene-like (IF) nanoparticles of tungsten disulfide (WS2) and molybdenum disulfide (MoS2). New research shows that it is possible to obtain self-lubrication of hard (i.e. dry) coatings such as cobalt by impregnating fullerene-like nanoparticles of WS2 in such coatings. The coating serves as a reservoir of nanoparticles which are slowly released from the surface and provide easy shear and reduced oxidation of the coating or native metal surface, which is a common phenomenon in tribology (friction and wear) of metallic surfaces.
Nanoparticles are of great scientific interest as they are effectively a bridge between bulk materials and atomic or molecular structures. Nanoparticles that consist of crystals of tens to thousands of atoms have been synthesized and used as "artificial atoms". In order to develop nanoparticle-based devices, though, it is essential to be able to control the placement of nanoparticles relative to one another. Two- and three-dimensional crystals of nanoparticles can be generated in a relatively straightforward manner, but it has been impossible to direct the assembly of the particles with any degree of specificity. The problem is that nanoparticle assembly so far has been constrained by the isotropic interactions between the particles. Isotropic materials have identical values of a property in all crystallographic directions, i.e. they are almost spherical in appearance. Though it is increasingly evident that nanoparticles would become a much more powerful research and engineering tool if it were possible to to enable directional assembly, breaking the interaction symmetry in isotropic materials is a major challenge. Doing so would enlarge the scope of potential applications, because anisotropic assemblies, where the interatomic bond strengths is directionally dependent, have distinctive properties that cannot be found or produced in isotropic assemblies. Researchers at MIT now have reported a simple method to fabricate divalent metal nanoparticles. This work is a first step towards enabling the controllable, directional assembly of nanoparticles into more complex and well-specified structures.
The combination of sp3, sp2, and sp hybridized atoms can give rise to a large number of carbon allotropic forms and phases, starting from carbon crystals based on all sp3 (diamond) and sp2 (graphite, fullerene) are well known and characterized. In addition there are innumerable transitional forms of carbon where sp2 and sp3 hybridization bonds coexist in the same solid such as in amorphous carbon, carbon black, soot, cokes, glassy carbon, etc. Solids based on sp hybridization, although subject of intense experimental efforts, seem to be the most elusive of the different carbon families. Such one-dimensional (1D) structures - "real" carbon nanowires - are linear chains of carbon atoms linked by alternating single and triple bonds (polyynes) or only double bonds (polycumulene). They are considered the building blocks for the elusive "carbyne": an ideal crystal constituted by carbon atoms with sp hybridization only. In solid and stable form this would represent a new carbon allotrope whose existence was a matter of great debate in the 1980s. With the immense interest in carbon nanomaterials, sp carbon nanostructures have become objects of renewed interest in recent years since they are considered precursors in the formation of fullerenes and carbon nanotubes; moreover they are interesting in astrophysics since they are considered constituents of interstellar dust. 1D carbon nanowires are expected to show interesting optical, electrical and mechanical properties. Some techniques already permit the synthesis of linear carbon chains in solution. However, their extremely high reactivity against oxygen - they can literally explode - and a strong tendency to interchain crosslinking makes synthesis of pure carbyne solids a major challenge. Researchers in Italy have now presented a simple method to obtain a solid system where polyynes in a silver nanoparticle assembly display long-term stability at ambient conditions.
Micro-and/or nano-electromechanical systems (MEMS/NEMS) are the basis of future nanotechnology, because they combine miniature sensors and actuators with electronics. The selection of appropriate materials for MEMS/NEMS fabrication is based on the careful consideration of a material's properties with regard to its intended application. For example, many MEMS devices, such as pressure, chemical and bio sensors, rely on actuation of a membrane structure and require a high fracture toughness material for the enhanced durability and shock resistance. On the other hand, for fabrication of controlled nanostructures, the material should be machinable up to atomic level. Currently, the materials used for MEMS/NEMS fabrication are based on silicon or oxides, which are brittle and have size effects such as lattice defects, anisotropy, grains and grain boundaries. These effects are the limiting factors in the reduction of pattern size, especially when a dimension of the pattern approaches a few tenths of a nanometer. Researchers in Japan now have introduced zirconium-based glass thin films for the fabrication of 3D micro- and nanostructures. These materials exhibit excellent micro/nano-formability under very low stresses, and are expected to become one of the most useful materials for fabricating NEMS/MEMS devices.
The precise positioning of nanoparticles on surfaces is key to most nano- technology applications especially molecular electronics. However, for automated patterning of particles, existing methods are either slow (e.g., dip-pen lithography) or require prefabricated patterns (e.g., by electrostatic positioning or by successive self-assembly, transfer, and integration). Moreover, the sorting of differently sized particles, organelles, and cells in microfluidic networks is important for many biological and medical applications. Purely size-based sorting would offer the greatest control, but an automated method so far does not exist. Researchers in Switzerland now have discovered that acoustic streaming leads to sorting of particles dependent on their size. Nanoparticles aggregate at the antinodes and micrometer-sized particles aggregate on the nodes of oscillation patterns on micro- machined cantilevers. These surprising results open new possibilities for the sorting of nanoparticles.
Nanowires are expected to play an important role in the emerging fields of nanoelectronics and nanooptics. In particular, the permanently growing complexity of integrated circuit designs requires a further reduction of the size of IC components that nanowires could facilitate. Nanowires are also a possible candidate for future functional nanostructures in plasmonic devices, i.e. for information (light) propagation and manipulation below the optical diffraction limit. For these purposes, cobalt disilicide (CoSi2) is a very promising contact material due to its extremely useful properties such as low resistance, its metallic behavior, its low lattice mismatch to Si of only -1.2%. the plasmon wavelength of 1.2 micrometer, and its compatibility with modern silicon technology. Many efforts have been made to fabricate silicide nanowires employing the bottom-up approach without elaborate microlithography. Researchers in Germany now have demonstrated a promising technique that allows the defect-induced formation and placing of cobalt disilicide nanowires by focused ion beam synthesis in silicon directly where it is needed.